About

Cody McDonald

Scientist · Lab Builder · 3D Printer

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Cody McDonald

I do my best work where the job is solving problems.

I'm a cell and molecular biologist with 8+ years across AAV/lentiviral vector engineering, CRISPR cell line engineering, and cell & gene therapy process development at Neurocrine, Fate Therapeutics, Sana Biotechnology, Generation Bio, and Vertex. But the common thread isn't any one technique, it's the environment: I do best where the job is creatively solving whatever's actually in front of you, whether that's infrastructure, lab buildout, automation, or the science itself. When the tool I needed didn't exist, I designed and 3D-printed it. When a process didn't scale, I rebuilt it. Moving between hands-on bench work, hardware, and systems-level problem solving is the range I bring to a team.

Experience

Consulting2026 – Present Neurocrine Biosciences2023 – 2026 Fate Therapeutics2022 – 2023 Sana Biotechnology2019 – 2022 Generation Bio2018 – 2019 Vertex Pharmaceuticals2017 – 2018
Medical Device Design Consultant · Odexxo
Part-Time · 05/2026 – Present
  • Working directly with the CEO to design and prototype medical devices for the European market, translating product vision into concrete design and engineering requirements.
  • CAD design and hands-on prototyping in Fusion 360, iterating device geometry across multiple revisions.
  • Testing and validating prototypes against design requirements, feeding results back into the next iteration.
Project Management · Carnition (Classic Car Repair Shop)
Part-Time · 05/2026 – Present
  • Authored and proposed a phased facilities/operations plan for a 10,000 sq ft, ~10-area compound (workshop, paint bay, lounge, apartment, outdoor space), scoping problems around single-point-of-failure workflow, missing cost/job tracking, and underused space.
  • Designed and built the shop's public website. View site →
  • Applied biotech lab and facility-setup experience (safety systems, equipment layout, SOPs, inventory, operations management) to a new physical-operations domain.
  • Phase 1 (Immediate Impact): room naming/signage and basic safety setup (eyewash, PPE, fire suppression, clear walkways) delivered, removing the owner as the bottleneck for day-to-day questions. Electrical mapping and the printed floor plan remain proposed, not yet done.
  • Phase 2 (Organization): zone/rack/box inventory system for parts and tools, searchable by location; contractor check-in workflow; rebuilt workstations with pegboard/wall storage.
  • Phase 3 (Infrastructure & Scale): a centralized Nextcloud-based business server for cost tracking, project tracking, and invoicing (not yet built); mesh WiFi across the compound; contractor bay formalization for rental income.
Scientist · Neurocrine Biotechnology
04/2023 – 01/2026 · San Diego, CA
  • Led design, cloning, and viral production of novel AAV capsid variants targeting blood-brain barrier penetrance. Generated internally developed capsids demonstrating CNS expression in animal models for the first time in company history.
  • Designed and built a small-scale AAV harvesting pipeline to screen capsid variants at 96-well scale, advancing top candidates to in vivo studies via flow-verified Incucyte imaging.
  • Designed (DOE), executed, and analyzed two multi-month mouse biodistribution studies; processed liver/brain tissue through DNA/RNA extraction and NGS analysis via a Python/Pandas pipeline.
  • Designed and 3D-printed a custom 96-well magnetic purification station, scaling weekly throughput from 12 to 96 variants; engineered custom centrifuge adapters and fixtures to eliminate needle-stick hazards during iodixanol gradient purification.
  • Led a transfection optimization project achieving a 100% improvement in AAV particle fullness and functional titer; authored SOPs and transferred the process to the scale-up team.
  • Managed Expi293 suspension and adherent neuronal (SH-SY5Y) cell line operations while supervising junior staff and a summer intern.
Principal Research Associate · Fate Therapeutics
09/2022 – 03/2023 · San Diego, CA
  • Recruited for a senior technical role driving cell line engineering strategy for iPSC-derived T-cell (CAR-T) therapies; position eliminated in a 70% company-wide layoff shortly after onboarding.
  • Used the transition period to build out CAD and hardware prototyping skills, later deployed at Neurocrine.
Senior Research Associate · Sana Biotechnology
04/2019 – 06/2022 · Boston, MA
  • Built a design-to-bank cell line engineering pipeline for ~40 pooled and clonal lines used in antibody screening assays for CAR-T therapeutics.
  • Created and optimized a lentiviral overexpression pipeline alongside an RNP-based CRISPR knockout pipeline, plus siRNA/miRNA knockdown strategies for transient assays.
  • Co-invented a recombinase-mediated cassette exchange (RMCE) platform for rapid, library-scale clonal line generation with novel protein expression.
  • Managed 3–4 color FACS workflows for pooled/clonal isolation and CD4/CD8+ characterization; maintained full QC/banking traceability in Benchling.
Research Associate · Generation Bio
06/2018 – 01/2019 · Boston, MA
  • Built an LNP-transfection and purification pipeline for SF9 insect cells producing the company's proprietary closed-ended DNA (ceDNA) product.
  • Delivered a 100% week-over-week throughput improvement through process redesign during the company's early-stage buildout.
Research Associate (Rotation Program) · Vertex Pharmaceuticals
06/2017 – 08/2018 · San Diego, CA / Boston, MA
  • Four-rotation internship program spanning multiple therapeutic areas: CRISPR knockout of CFTR in human lung cells at >90% efficiency, HTS small-molecule screening automation, and a custom western blot assay that identified a small molecule's binding site.

Skills

What I actually use day to day.

Tools & Software

Day-to-day software across CAD, slicing, coding, and data analysis.

Bambu Studio
Fusion 360
Microsoft Suite
VS Code
GraphPad Prism
GraphPad Prism
Claude
Linux

3D Printing Portfolio

Designing the tool that doesn't exist yet.

Custom lab hardware, designed in Fusion 360 and printed on FDM machines.

Designed in Fusion 360
3D model preview

Selected Projects

Current & Other Work

What I'm doing right now, and outside the lab.

Networking Group
Ongoing
3D Printing Consulting & Design
Ongoing
  • Freelance CAD design and 3D printing services: custom parts, prototypes, and fixtures.
Volunteer · Fleet Science Center
San Diego, CA
  • Volunteering at the Fleet Science Center.
Part-Time EMT
Recertification in progress
  • Recertification in progress; not yet active.

Education

Background.

10 Master's Courses, Biotechnology · Harvard University Extension School 2021 · Boston, MA
B.A., Biology · Arcadia University 2016 · Philadelphia, PA
EMT-Basic Certification · NREMT 2011 – Present · Malvern, PA